A torso measurement that lands between two listed frame sizes doesn't mean either size is wrong — it means the choice depends on whether the pack has a fixed or adjustable suspension.

On a fixed-frame pack

Fixed-size packs build one specific frame length into each size label, with no way to lengthen or shorten it. When a measurement sits between two sizes, sizing down keeps the hipbelt riding correctly over the hip bones — the more important fit point for comfort — at the cost of the shoulder-strap anchor points sitting a little lower than ideal. Sizing up risks a pack that rides too low, with the hipbelt slipping below the hip bones, which shifts load onto the shoulders instead of the hips.

Two packs of different sizes hanging on a shop rack

On an adjustable-harness pack

Many packs use a sliding yoke, held in place with a buckle or ladder-lock strap, that lets the shoulder-strap attachment point move up or down the frame. This typically covers a range wide enough to span what would otherwise be two or three fixed sizes, which makes an adjustable-harness model the more forgiving option for a hiker whose measurement falls on a border.

Man sliding the shoulder harness up its hook-and-loop track

Confirming the choice

Hip belt hugging hips on a person standing in a shop, viewed from behind
SituationBetter Choice
Between two fixed sizesSize down, or try both loaded
Frequent lending or multiple wearersAdjustable harness
Measurement matches one size closelyFixed size in that band

Whichever route is chosen, load the pack with realistic weight and check that the hipbelt sits over the hip bones and the shoulder straps meet the collarbone before finalizing the size — a size chart is a starting point, not a guarantee.